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Innovations in the Sandblasting and Painting Industry

Turkchem 17 Dec 2021 16 2 dk okuma
TURKCHEM
Innovations in Blasting and Coating Industry Blasting and coating are surface treatment processes applied in a very broad area of the industry. Robotic blasting solutions are being produced today to increase speed and efficiency.

Robotic Blasting

During this period when robots are rapidly entering the manufacturing industry, the use of robots in surface treatment operations such as blasting and coating is increasing in standard or near-standard production. Automatic blasting systems keep the operator away from the blasting environment, ensuring the operation remains free from harmful effects, and the operation continues without interruption. This reduces operation time. With remote-controlled systems, operation speed increases and the nozzle moves at optimum speed. At the same time, alongside automatic blasting systems, recycling systems are being used to enable the reuse of blasting granules. As a result, efficiency is increased by minimizing time losses. Advantages; • Safer, • Provides an improved surface standard quality—for example, with materials requiring clean surface quality such as SA 2.5, SA 3, surface optimization is achieved. • Errors can be eliminated. Since humans cannot be as stable as automatic systems, nozzle speed cannot be maintained constant, but in automatic systems the nozzle speed during blasting is independent of humans, so surface treatment is kept under control. • Increases production. Since people have needs that can interrupt application time, there may be pauses in operations performed directly by the operator on the surface, but this is eliminated in automatic blasting systems. • Enables accelerated production growth. Since more work can be accomplished in less time, costs decrease. • Surfaces of specified quality are provided even on very difficult surfaces. Because process speed and granule quantity can be adjusted according to surface requirements. • External factors such as humidity and dust in the environment are controlled in robotic systems. At the same time, since human error is minimal in this system, material losses are minimized and maintenance costs are reduced. • If blasting surfaces are not large, small spaces are sufficient for robotic systems.

Alfatechnic Double Chamber

A high-performance blasting system suitable for robotic blasting. Its greatest feature is its ability to meet the uninterrupted application conditions required by the robot. With this system, one operator can have the robot perform blasting continuously 24 hours. This system includes granule recycling, filtration, and automatic feeding. Since robotic blasting operates in closed circuit, the procedure continues without interruption and without any time loss. Advantages; - Portable. 1/4 inch pipe provides 50 percent more air flow than 1 inch pipe. Appropriate industrial valves, pipes, and fittings can be used to minimize the energy required for the system to operate.

Portable Container Blasting Facility

Container Blasting Facilities are ideal for those who lack sufficient space for a blasting cabinet and those who also need a mobile system. Due to its waterproof design and resistance to weather conditions, it can be installed in any location. It is one of our popular services due to its portability and easy installation. The portable container blasting facility, manufactured as a complete unit with blasting chamber and machinery, can be designed in 40 ft or 20 ft length according to requirements. Power and compressed air sockets are provided ready for the system to operate. An ideal solution for minimum dust and noise, providing comfortable operation within the factory. Trolley and crane integration can be provided for material handling. Components; • Dust collection machine, • Vacuum machine, • Stock silo, • Blasting tank, • Lighting, • Surface coating. Suzan Öz Tüm Sales Manager Alfatechnic
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