Paints and Coatings Production

Paints and Coatings Production Quality and Experience of Sözer Makina in Paints and Coatings Production Paints are the general term for materials applied to the surfaces of objects that form a hard protective film. The surface of the object in question is decorated, protected or coated for various purposes (insulation, anti-rust, mold resistance, heat resistance).

Paint Categories

1. According to paint form; water-based paint, solvent-based paint and powder paint, etc., 2. According to application method; spray painting, brush painting, spray coating, roller coating, dip coating, electrophoretic painting, etc., 3. According to application process; primer, intermediate coat, topcoat, varnish, etc., 4. According to function; decorative paint, anti-rust paint, conductive paint, high-temperature resistant paint, thermal insulation paint, fire-retardant paint, waterproof paint, etc., 5. According to use; construction paints, tinplate paints, automotive paints, aircraft paints, electrical appliance paints, wood paints, bridge paint, plastic paint, paper paint, etc., 6. For domestic use; interior facade paints, exterior facade paints, wood paints, metal paints, floor paints, etc., 7. According to paint film performance; anti-corrosion paint, insulation paint, conductive paint, heat-resistant paint, etc., 8. According to film-forming substances; latex paint, polyurethane coating, epoxy paint, acrylic paint, alkyd paint, fluorocarbon coating, phenolic paint, vinyl coating, etc. Sözer Makina has a long history in supplying paints and coatings production machinery, and has supplied equipment and turnkey projects to well-known and reputable paints and coatings manufacturers worldwide. We have extensive experience in paint production and are capable of manufacturing equipment and machinery highly compatible with current technology for liquid/powder feeding, color-paste production, filling and automatic control systems. We also manufacture highly successful machinery in the grinding field. To date, we have developed crushing and grinding machines that significantly increase grinding fineness and efficiency. As Sözer Makina, we not only supply equipment, but are also capable of providing complete facility setup, engineering services, production scaling, project management, consulting services and project design services to completely solve difficulties in paints and coatings production.

Machinery We Produce for the Paints Sector

High-Speed Mixers Mixers that can be used both floor-mounted and platform-mounted after a certain capacity. These are machines mostly used to disperse paints. They can be used with fixed tanks or movable (Mobile) tanks. In addition to our standard models, they can be produced in the capacity and motor power of your choice according to your projects. Frequency inverter technology allows for infinitely variable speed adjustment. In addition to the electro-hydraulic system featuring the capability to raise and lower on its own frame, they also have the feature to mix at a desired height. There are cooling motors adapted to the main electric motor, allowing for long-term operation at low speeds. Time-controlled mixing is a standard feature, and to meet requirements, edge and bottom moving scraper systems in the tank, movable and automatic vacuum systems, ex-proof design to ATEX Zone 1 EEx dIIB T4 standards, double-blade impellers, temperature measurement systems, automatic raise-lower feature of the mixer according to the product level in the mixing tank, weight measurement systems, recipe-controlled semi-automatic or fully automatic PC/PLC control systems and many other features are offered as optional. Options exist in various types and features, such as butterfly mixers and dual-shaft mixers. Basket-Mill Machines The grinding basket used in the machine, featuring superior wet grinding properties, is completely designed to ensure high-level crushing of the product. High-efficiency product passage, thanks to the impeller beneath the grinding basket that works like a pump and also contributes to dispersion, allows for effective completion of the operation in a short time. Effective heat control is provided through cooling in both the grinding basket chamber and the tank wall. All wet surfaces are manufactured from stainless steel material. In this machine, the role of the grinding beads inside the grinding basket is significant. With frequency inverter technology, they allow for infinitely variable speed adjustment. In addition to the electro-hydraulic system featuring the capability to raise and lower on its own frame, they also have the feature to mix at a desired height. There are cooling motors adapted to the main electric motor, allowing for long-term operation at low speeds. Time-controlled mixing and temperature measurement systems are provided as standard. Movable and automatic vacuum systems, ex-proof design to ATEX Zone 1 EEx dIIB T4 standards, weight measurement systems, recipe-controlled semi-automatic or fully automatic PC/PLC control systems are offered as optional features.

Horizontal Grinding Machines

The machine features two types of high-performance horizontal grinding systems. Effective performance can be achieved in both pin and disc systems, which can be selected according to the product to be ground. For grinding powder raw materials to nano-size in liquids, it is designed with completely sealed, leak-proof construction and fast and effective passage structure. The machine can have PLC and standard control systems. Thanks to the PLC system, relevant operational data such as temperature, energy consumption, grinding process control and recipe management can be managed easily. The ground product achieves perfect centrifugal effect through the dynamic separator feature in the mechanical strainer system, providing effective passage and discharge. If the system is pin-based, pin replacement is also possible. This feature also applies to the disc system. Ex-proof design to ATEX Zone 1 EEx dIIB T4 standards, recipe-controlled semi-automatic or fully automatic PC/PLC control systems are offered as optional features.

Paint Filling Machines

The machine standardly contains a pump system appropriate to its structure. The level detection system in its own filling tank automatically engages and disengages as long as the product in the production tank runs out, keeping the filling tank continuously full. With the help of the load cell and indicator system that are standard, weighing and filling quantity entries are made electronically. The intelligent indicator system performs automatic calibration in each filling, allowing for highly precise filling. Standardly, all surfaces of the machine tank, filling nozzles and level measurement rod that come into contact with liquid are manufactured from AISI 304-L quality stainless steel material. The machine is supplied with two different sized filling nozzles for use in small and large fillings. The machine is standardly manufactured on a wheeled chassis, thereby allowing it to be pulled to the desired location. The height of the weighing pan where the empty container will be placed is designed to be adjustable. The machine requires 6 bar pressure air to operate. Different sized nozzle systems, box closing and conveyor lines, ex-proof design to ATEX Zone 1 EEx dIIB T4 standards, recipe-controlled semi-automatic or fully automatic PC/PLC control systems are offered as optional features.

Paint Production Line

According to requirements, it is set up for companies with production capacity between 500 tons/year and 50,000 tons/year. It can be customized according to paint category and production requirements. The entire system can be formed through a combination of individual machines or an automatic production line combination, with advanced production technology featuring material feeding systems, measuring systems, disperser and grinding (milling) systems, cleaning systems, automatic control systems, automatic filling systems, etc. The entire system can be designed and manufactured as Ex-Proof according to the properties of the materials. In these types of systems, raw material feeding is often performed with automatic powder and liquid transport systems. T. Emrah Sözer Industrial Engineer Factory Director Sözer Makina